Case library

Real faults, real fixes

Repair cases shared by mechanics and reviewed before publishing. Hide the solutions to diagnose them yourself first. Cases marked "Training case" are written by ipacen from typical faults for practice.

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Training caseElectricalMediumPetrol

Flat battery after two days parked

2008 · Opel Astra H · 1.6 16V · 175,000 km

No fault codes

Root cause: Glovebox light switch stuck closed, keeping the lamp on with the lid shut.

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Training caseCoolingHardDiesel

Losing coolant with no visible leak and bubbles in the tank

2008 · Toyota Avensis (T25) · 2.2 D-4D (2AD-FTV) · 205,000 km

No fault codes

Root cause: Head gasket failure at cylinder 3, caused by oil consumption and carbon build-up; the aluminium block deck was no longer flat.

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Training caseAir intakeEasyDiesel

Limp mode when loaded on hills, whoosh under boost

2013 · Mercedes-Benz Sprinter 316 CDI · 2.1 CDI (OM651) · 262,000 km

P0299

Root cause: Charge-air hose split on the inside of a bend, softened by oil vapour.

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Training caseAir intakeEasyPetrol

Whistle at idle, slightly rough idle and a lean code

2012 · Volkswagen Passat B7 · 1.8 TSI (CDAB) · 136,000 km

P0171

Root cause: Split diaphragm in the crankcase breather (PCV) valve, letting in unmetered air and losing crankcase pressure control.

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Training caseEngine mechanicalMediumPetrol

Rattle for two seconds on a cold start, then a warning light

2011 · Volkswagen Polo V · 1.2 TSI (CBZB) · 88,000 km

P0016

Root cause: Timing chain stretched and its guide worn, so the tensioner could no longer take up the slack on cold starts.

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Training caseEngine mechanicalMediumPetrol

Oil pressure warning at hot idle and a hard brake pedal

2016 · Peugeot 208 · 1.2 PureTech 110 · 112,000 km

P0524

Root cause: The timing belt that runs in the oil had degraded; belt particles blocked the oil pickup strainer and the brake vacuum pump oil feed.

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Training caseCoolingEasyPetrol

Temperature warning and reduced power on the motorway

2014 · Ford Focus Mk3 · 1.0 EcoBoost 125 · 98,000 km

P0217

Root cause: Split degas (expansion tank) hose leaking coolant until the engine overheated.

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Training caseEmissionsMediumDiesel

Particulate filter light, limp mode and oil level rising

2015 · Dacia Duster · 1.5 dCi 110 (K9K) · 120,000 km

P2463P0128

Root cause: Thermostat stuck partly open: the engine never got warm enough to finish a regeneration, so the filter loaded up and fuel from the interrupted regenerations diluted the oil.

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Training caseEngine mechanicalHardDiesel

Rattle from the back of the engine at warm idle

2009 · BMW 320d (E90) · 2.0d (N47) · 189,000 km

No fault codes

Root cause: Timing chain stretched with a cracked guide rail at the rear of the engine.

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Training caseAir intakeMediumDiesel

Siren noise under boost, blue smoke and loss of power

2009 · Peugeot 308 · 1.6 HDi 110 (9HZ) · 165,000 km

P0299

Root cause: Turbo bearings failed from oil starvation: carbon from a leaking injector washer got into the oil and blocked the turbo oil feed filter and the sump strainer.

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Training caseEngine mechanicalHardDiesel

Deep knock from the bottom end and oil light at hot idle

2012 · Renault Megane III · 1.5 dCi (K9K) · 196,000 km

No fault codes

Root cause: Big-end bearing on cylinder 2 spun after long oil intervals with oil diluted by diesel from interrupted particulate filter regenerations.

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Training caseAir intakeEasyDiesel

Engine warning light on, but the car drives normally

2011 · Skoda Octavia II · 2.0 TDI CR (CFHC) · 214,000 km

P2015

Root cause: Broken plastic ball joint in the intake manifold flap linkage.

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Training caseFuelMediumDiesel

Long crank when warm and white smoke for a few seconds

2011 · Volkswagen Golf VI · 1.6 TDI (CAYC) · 178,000 km

P0266

Root cause: Injector no. 2 worn internally: too much leak-back while running and dripping into the cylinder after shut-off.

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